With the design approved we started in on the build. As with many of our projects there will be a variety of materials used. The base is cut from a sheet of half inch thick steel. The file was designed in EnRoute and the MultiCam CNC Plasma made short work of this part of the project.
Then it was time for some sturdy structural steel. The tree frame will get a sturdy lifting point to handle the loading and placing on site. It has to be plenty strong as the tree will travel about two thousand miles by truck.
Once the basic structural frame was donee started welding up the pencil rod armature and tying on the galvanized lath. The double sided sign was designed in EnRoute a d routed on our MultiCam from three layers of 30 lb Precision Board. The steel structure is embedded in the centre layer of the sign. Once I had located the sign we can now continue building the top portion of the tree armature.
Today I designed the cutting files (in EnRoute) for the steel leaves. I then formed them and welded in half in steel rods for the stems. Once we finish grinding them we will send them off to the powder coaters.