For the opposite wall I want to create a dramatic fully dimensional skull of a triceratops - my five year old grand daughter Phoebe's favorite dinosaur. I'll most likely create a second one (slightly smaller) as a birthday present for her. First I found a good image of a skull on the internet. It provided all the information I needed.
I pulled this image into PhotoShop and then traced five silhouettes of the image which would form the layers we would route from 30 lb Precision Board. Each silhouette represented a 1 1/2" slice of the triceratops skull. These will be glued up and then quickly carved to shape with a die grinder. It's the fastest way I can think of to build such a piece without a full blown 3D file which would take far longer to create - at least for me. These bitmaps of the silhouettes were imported into EnRoute and using the trace function the vector files were generated in a fraction of a second. The vector files needed no cleanup.
I junked the original JPG file and duplicated the vectors (one for each side). Then using the nesting tool I put them onto the smallest board possible and generated the cut file. I'll run the file tomorrow morning.
Then the fun begins. Stay tuned...
-dan