All the pieces for the front of NEBs bowling lanes are now finished. There are fifty-two lanes in all which makes for a lot of pieces! The details look superb!
The pieces for the bowling alley fronts are made up of a number of materials and building processes. The MultiCam plasma cutter got a good workout for this project with many hundreds of pieces cut from sheet stock. These were welded into larger assemblies which were then welded to square tubular steel frames. We screwed 3/4" plywood to much of the surface and then stapled expanded metal mesh to these areas. They all were covered in Fiberglass reinforced concrete and then hand sculpted to look like brick and plaster or wooden beams.
Detailed pieces like the number plates or carved 'wood' inserts were routed on our MultiCam. There were hundreds of these pieces. Everything was skillfully hand painted and then carefully aged with glazes. When the pieces are all joined together they will form more than 400 feet of wall!
In the next days we will fill the second semi trailer bound for Oshawa, Ontario. I can hardly wait to see it all together!